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AI-Powered Assembly Inspection Solutions

Elevate your manufacturing quality with intelligent inspection systems designed for diverse industries.

SAI3D-470
SAID-500
Six Core Advantages for Enhanced Inspection

 Rapid Model Training 

Create inspection models in just 30 seconds using a single golden sample image—no defect samples required.

 User-Friendly Operation 

Intuitive interface allows for quick setup and operation without the need for programming skills.

 High Detection Accuracy 

Achieve over 99.97% accuracy with comprehensive defect coverage and zero missed detections.

 Seamless Production Line Integration 

Easily integrate with existing production lines without the need for modifications.

 Continuous Algorithm Optimization 

Our real-time optimization mechanism continuously enhances detection performance.

 Web-Based Operation 

Manage camera configurations and data through a unified web interface, supporting efficient remote access.

Versatile Detection Capabilities

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3D Component Tilt Detection

Identify angular deviations in components like screws to ensure assembly precision and stability.

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Reflective Object Inspection

Specialized AOI algorithms detect defects on reflective and dark-colored surfaces.

Comprehensive 2D Inspection — From Missing Parts to Misalignments

2D Component Absence Detection

Detect missing or improperly assembled key components to ensure structural integrity.

2D Assembly Anomaly Detection

Accurately identify misalignments, missing, or uninstalled components in module arrangements.

2D Position Verification

Detect dimensional deviations, misalignments, or incorrect angles in components.

Foreign Object/Wrong Material Detection

Identify incorrect components or foreign objects to ensure material consistency.

Surface Defect Detection

Detect scratches, cracks, and other surface imperfections on plastic housings.

Surface Contamination Detection

Detect oil stains, dust, and other contaminants on component surfaces.

Key Functionalities Driving Intelligent Inspection

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Component Review

Assess overall component quality levels and adjust production lines accordingly, supporting filtering by component features and inference results.

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Browser-Based Operation

Camera configuration and data management are integrated into a web interface, eliminating the need for multiple software tools and supporting efficient remote access.

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Inspection Result Overview

Identify defects in specific products with AOI providing search functionality by product name or serial number.

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Customizable Camera Parameters

Users can adjust camera parameters based on different environments to achieve optimal results.

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QR Code Reading

Supports communication with external barcode scanners for scanning QR codes to obtain information.

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Modbus Communication Support

Connect devices via the Modbus protocol to ensure stable data transmission, strong compatibility, and ease of industrial system integration.

Efficient AI Training and Continuous Improvement

PCB AOI Extract 2.002

 

 

Our proprietary training mechanism eliminates the need for extensive defect image datasets. By using flawless samples, we can train high-precision detection models, accelerating deployment and facilitating seamless production line integration.

  • No defect samples required.

  • No need for defect annotation in training models.

  • Zero missed detections with 100% comprehensive defect coverage.

SAI3D-470 Technical Spec
  SAI3D-470

Conveyor Height

750±20mm

Conveyor Width

400mm

Drive System

Z-axis with 100mm stroke screw manual adjustment

Track Direction

Left to right, right to left (customizable)

Positioning Device

Equipped with XY direction, bidirectional positioning device; Z direction manually adjustable

Power Supply

220V±10%50/60Hz

Dimensions

850*900*1655 mm (excluding three-color alarm light)

Display

21.5nches

Status Indicator Light

Three-color light + buzzer

SAI2D-500 Technical Spec
  SAI2D-500

Conveyor Height

750±20mm

Conveyor Width

400mm

Drive System

Z-axis with 100mm stroke screw manual adjustment

Track Direction

Left to right, right to left (customizable)

Power Supply

220V±10%50/60Hz 

Dimensions

850*850*1650 mm (excluding three-color alarm light)

Display

21.5inches

Status Indicator Light

Two-color light + buzzer

Camera Spec
  SAI3D-470  SAI2D-500

Camera

18MP High-speed CameraDaoAI AD-470

20MP high-speed camera

FOV

477 x 435 mm

500 x 400 mm

Optical Resolution

0.11mm

0.1mm

Working Distance

510 +- 50mm

400-500mm

3D Technology

Dual-direction structured light projection

Central hole surface light

Contact Us
Our professional team is ready to assist you. For inquiries or to request a product brochure, please reach out to us